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Tote-to-Person Picking

Shuttle robots designed for vertical storage and rapid tote access, delivering high picking throughput.

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Obstacles

Challenges in high-SKU warehouse picking

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Growing SKU complexity

Warehouses with thousands of SKUs lose picking efficiency as operators spend time searching for items, increasing errors and cycle times.

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Manual picking constraints

Manual picking in multi-level storage increases travel time and safety risks, slowing order fulfillment and limiting throughput.

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Peak-order bottlenecks

Peak order volumes overwhelm manual picking, causing delays, backlogs, and missed fulfillment SLAs.

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Limited storage density

Manual aisles and picking zones reduce usable storage space, causing warehouses to hit capacity limits early.

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Labor-dependent performance

Picking speed and accuracy depend heavily on operator experience, while training and turnover reduce overall performance.

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Returns and re-slotting friction

Returns, re-slotting, and frequent SKU changes disrupt picking locations and workflows, increasing mispicks and slowing fulfillment.



Solution

How Tote-to-Person solves these challenges

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Tote-to-Person Picking advantages

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Cost-effective

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Compatible with all item sizes

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Improved efficiency

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Optimised space usage

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Picking height up to 10 meters

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Up to 800 totes/hour/station






Industries

Designed for diverse warehouse operations

Tote-to-Person approach, adapted to different industries, order profiles, and operational constraints.

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3PL & E-commerce

Built for multi-client operations with unpredictable peaks, fast turnaround times, and frequent SKU changes across accounts. Typical focus: scalability, client isolation, peak resilience.

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Omnichannel Fulfillment

Handles click-and-collect, D2C, and store replenishment from a shared inventory pool without compromising picking speed or accuracy. Typical focus: orchestration, order prioritization, flexibility

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B2B Retail Distribution

Supports bulk replenishment, tight SLAs, and channel-specific order profiles across wholesale and franchise networks. Typical focus: throughput, reliability, SLA compliance

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Grocery Retail

Fast, zone-based picking across ambient and chilled areas for time-sensitive orders and stable daily volumes. Typical focus: speed, freshness, operational safety

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Apparel & Footwear

Optimized for high-SKU, low-unit picking with seasonality, returns, and frequent assortment changes. Typical focus: flexibility, accuracy, returns handling

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Pharmaceuticals

Built for regulated environments requiring high accuracy, traceability, and controlled batch handling. Typical focus: accuracy, traceability, compliance, controlled handling.

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Any Industry with Complex Picking

Designed for operations where walking distance, SKU growth, or space limits reduce picking efficiency. Typical focus: productivity, space utilization, labor efficiency.





Results

πŸ“Š Measurable Business Impact

Tote-to-Person systems create predictable, high-performance warehouse operations by boosting picking efficiency and space utilisation.