Tianjin Master: Warehouse Logistics Management Equipment & System Solutions Company

20,000 Positions High-Density Automated Storage Shelf Hub

A domestic fast-fashion apparel brand enterprise, with over 500 offline stores and 10 million+ annual e-commerce orders, specializing in full-category clothing, needs to build a high-density stereoscopic warehouse shelf system to support large-scale storage and rapid cargo transfer for omni-channel orders.

Space expansion: 20,000 positions, space utilization rate increased to 80%, covering the storage needs of full-category clothing SKUs.
Efficiency improvement: Cooperate with stacker cranes to realize automated access, shorten the cargo transfer cycle to 5 minutes per order, and increase order fulfillment efficiency by 230%.
Cost optimization: High-density storage eliminates warehouse expansion costs, reducing manual goods locating costs by 60%.

Shelf configuration: Adopt adjustable shelf boards + hanging rod combined shelves, adapting to multi-form storage such as hanger garments and carton accessories, with reserved stacker crane access space on each layer.
Structural design: Use high-strength steel structure + laser calibration installation, control the vertical error of shelves within ±5mm, ensuring precise connection with stacker cranes.
Construction layout: Combine warehouse pipeline distribution, adopt the “separate aisle staggered layer installation” plan, complete shelf fixation and stacker crane track pre-embedding simultaneously, shortening the construction period by 10%.

Clothing SKUs have diverse packaging specifications (hangers/cartons/dust bags), so shelves need to adapt to multi-form storage while ensuring access convenience.
The high-density shelves (24 meters in height) need to balance structural stability and precise connection with stacker crane access.
Existing facilities in the warehouse restrict shelf installation, which needs to avoid original pipelines, making construction layout difficult.

The existing flat warehouse has a space utilization rate of less than 30%, unable to support the storage needs of over 8,000 clothing SKUs; manual goods locating efficiency is low, and the cargo transfer cycle for peak season orders is up to 2 hours per order, seriously affecting fulfillment timeliness, so a high-density stereoscopic warehouse shelf system is urgently needed to realize space expansion and automated access connection.

20,000 Positions High-Density Automated Storage Shelf Hub

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